Electrical welding apparatus



May 1, 1951 H. l. MORRIS 2,550,710

ELECTRICAL WELDING APPARATUS Filed Nov. 24, 1945 6 Sheets-Sheet 1 Fig.1.

INVENTORV HOWARD I. MORRIS.

A TTORNE Y.

y 1951 H. l. MORRIS 2,550,710

ELECTRICAL WELDING APPARATUS Filed NOV. 24, 1945 6 Sheets-Sheet 2 W 'w'WH v IXVENTOR. HOWARD I. MORRIS.

A TTORXE Y.

May 1, 1951 H. I. MORRIS ELECTRICAL WELDING APPARATUS 6 Sheets-Sheet 3 Filed Nov. 24, 1945 May 1, 1951 H. l. MORRIS 2,550,710

ELECTRICAL WELDING APPARATUS Filed Nov. 24, 1945 6 sheets sheet 4 Mam FJG- 3 IO 3% LFIG. 56b

. INVENTOR. HOWARD [.MORRIS.

- 9d -1.- .7 v. m .T V W May 1, 1951 H. 1. MORRIS ELECTRICAL WELDING APPARATUS 6 Sheets-Sheet 5 Filed NOV. 24, 1945 7/1/11IIIIIIIAIIIIIIW WWA W nl vl H. l. MORRIS ELECTRICAL WELDING APPARATUS May 1, 1951 Filed Nov. 24, 1945 6 Sheets-Sheet 6 m 'EN TOR. HOWARD I. MORRI 5.

ATTORNEY.

Patented May 1, 1951 UNITED STATES" PATENJT OF EIZECTRICAL WELDING APPARATUS Howard 1; Morris, San Marcos; Calif" .a'ssignor,

by, direct and mesne: assignments, prone-third to Harvey '0. Yoder, Lakewood,- Ohio, and one-v third to Douglas 0. Yoder, wBayv Village, Ohio, and Mildred Yoder. Kanzenb'achj", Lakewood;

Ohio

Application November- 24, 194,5;Serial No. 6.39511'9 (Cl. 21.9 6j) This invention relates to electrical welding.ap-- paratus, more particularly toapparatus of the:

resistance type, consisting of'arotatable unitary assembly to which alternating current is supplied, the current is transformed to a low voltage suitable for Welding and then rectified intodirect current, the assembly including. a pair of electrodes to which the direct current is suppliednfor efiecting. the welding operation.

One object of the invention is to provide an im.-

proved weldin apparatus wherein all phases of a multiphase alternating current supply are util-' ized, thereby. maintaining all phases of the supply source in balanced relation.

Another object of the invention is to provide an improved welding apparatus wherein all sliding or moving contacts between the secondary windings and the electrodes, which would tend to impose excessive resistance in the circuit and cause a reduction in the flow of the current, are' eliminated.

Another object of the'invention is to provide an improved welding apparatus-wherein the weld.- ing operation is uniformand stitching effects,

which would be present if alternating currentwere used, are eliminated.

Another object of the inventionis-to 'pltoyidea an improvedwelding apparatus-wherein-the all paratus requires less materialand alesser num-- ber parts, whereby cost of construction and fla bor in making assemblies are reducedgandhigh efiiciency and unifOrm welding are attained.

Another object of the invention is to simplify the construction disclosed insmy co'-pending-app1i-- cation Serial No. 408,883, now Letters Patent'No.

2,395,059, dated February 19, 1946, wherebyia'sub stantial saving in cost of'construction; assembly of the parts and up-keep results.

Other objects of theinvention will beapparentr to thoseskilled in the art toxwhich 'myinvention relates from the-following description taken :in.

connection with the accompanying drawings; wherein Fig. 1 is a view of a welding apparatus-embodying my invention, parts'beingbroken-away and other parts'being shown in'section.

Fig. 1a is an elevational View of the 1in8"|dl'- a of Fig. 1.

Fig. 1b is a-iragmentarysection on the liner lblb of Fig. 1.

Figs. 2 and 3 are sections .on the .lines 2+2y-and 33, respectively, of Fig. 1.

Fig. 4 is a fragmentarysection-on theline 4 4 of Figs. 1 and .5. (enlar ed), parts-being broken. away.

Fig- 5 is a section on, the .1i'n1 f5.5 of Fi 4. Fig. 5a. is a viewonthelineSue-151205 1195 4:

Fig. 6 is a section on the line'B-BbfFig'. 4,.

enlarged. I

Fig... 7 .isa fragmentary 'vi'ew'of a portiqnpf Fig- 4 (parts being broken awevand in se on enlarged.

F a 5 a diagram ofjthe. circu t. Fig.1 9 is-a',fragmentaryTsection on the" line 9'9 of Fig. 10 show ng a modified-form .of'

construction. 7 V

Fig. 10-is a section'onthe line Ill-[.0 of Fig.

Fi s. 11' and? 1.2 are .frlas en ary' se tions on the lines l l|.l and 12-12, respectively, of

Fig-10.

Fig. 13 is a fragmentary section on theline I3--l3 of'Eig, l4 showihgaiurthter .modified form of construction.

Fig. l'is a section on the line 14-44 of Fig, 13.

In the drawings, 1 indicates as an entirety. a base member supportingin spa edrem mn a plurality of hollow. uprightS .2 (preferably four in number .but only two being shown), each forming. a bearing. for .a spindle or shaft .3. Each spindle-. 3 .is provided .with a collar. 3a. which .enages a ..suita]01ethrust bearing; (not shown mounted. in the-11pper end-of th adjacent -up-- right 2. That portion of each .spindle 3 above its collar 3a is provided with screw threads,

shown, and fits into-land engages the internally.

threaded Walls .ofatubular member 4 secured..to-

and depending from .a frame 5. to which reference will later be-made: Aswill-be understood,

there is one tubular member .4 for each spindle- 3. The spindles 3:.may -be-=simultaneously operatecl in any desiredmanner-, preferablyby a power driven mechanism. as disclosed Let ters .Patent granted to .ime-iNQ- .283.941. dated a 26. 1942. The operation f a he spin les 13. serves to raise or .lowerthe frame :5; which; when: lowered I (a) insures I efiective :zfrictional engage; ment between-electrodes 6, Ba, v(suitably insuju.

lated from .eachother as. shown at 1612) and the pipe. A, whereby-the movement of the pipeA ro' tates the electrodes and :partsccnnecte'd thereto;- or" (b) when rais'ed" clears the electrodes from the pipe A, as when it-is desired to 're-fini'shthe peripheries of the electrodes.

Thebase member" I. supports a bQX in which aremountedspacedshafts (not shown), the latter extending upwardly and provided ontheir upper ends above the box .1 with pressure rolls 8 which en a e the sides of the pipe A; .suitable driven rolls (not shown) serve to feed the pipe A endwise relative to the electrodes 6, 6a.

The rolls 8 are removably mounted on their shafts, so that rolls having varying curvilinear shapes in cross section may be mounted thereon. The pipe A may be supplied in lengths or sec-' tions or supplied continuously from a suitable forming or shaping mechanism (not shown).

movement of the tubular member I l and conindicates as an entirety a welding appara- P tus, rotatably supported in suitable anti-friction bearings 5x, 5x, as later set forth, carried by hangers 5a, 511', depending from oposite ends of the frame 5. The welding: apparatus 5, as

shown, consists of three single-phase transformers, each indicated as an entirety at 9' (see Figs. 2 and 8), the electrodes 5, 6c, re ctif1ers, each indicated as an entirety at I0 and electrically connected to one of the transformers as later set forth, and conductors II, I2, one (I I) between the rectifiers Ii] and one of the electrodes andthe other conductor (I2) between the other electrode and the secondary coils of the transformers 9.

It will be understood that my invention comprehen'ds Uhe employment of a multi-phase transformerand a rectifier in coupled relation thereto for each phase-of a multi-phase A. C. supply; butin the preferred arrangement I provide three separate transformers 9 and a rectifier IS in coupled relation to each thereof, one transformer for each phase of a. three phase A. C. supply. Each transformer 9 is of a suitable well known construction and suitably connected, as later set forth, to the leads of each phase of the A. C.

supply source B, as shown in Fig, 8; each transformer consisting of a laminated core 9a, primary coils 9b, and secondary coils 90 provided with terminals 9d, 9d, v(see Fig. 8). The conductor I I is formed of'suitable conducting material, such as copper, and consists of an annular member or sleeve Ila and equally spaced arms I Ib' extending radially from the inner end thereof, the

' arms IIb being electrically connected to the rectifiers III, as later set forth. The conductor sleeve II'a'surrounds the adjacent end portion of the conductor shaft I2, butis suitably insulated therefrom, as shown at'IIc (see Fig. 5). The inner-end of "the annular member Ila'isrigidly seated against a-coll'ar I2, provided on the conductor shaft I2, (as-laterset forth),but insulated therefrom by the insulation I la. The conductor sleeve Ila rotatably extends through thebearings 5x, whereby one end of the assembly is rota.ably supported. The outer end of the annular member Ila is reduced to form a seat I la for the electrode 6, which is rigidly secured there-- to, as later set forth, to insure electrical contact with said member. A sleeve I3 formed of suitable insulation material is provided on the conductor member Ila to insulate it from the bearings 5x and frame 5. The conductor shaft I2, which is a shaft formed of suitable conducting material, such as copper, is connected atits outer end to the electrode to in the following manner: (1 indicates a cap having a side wall which is ductor shaft I2 due to heating of the latter. The

inner end of the conductor shaft I2 is connected to a yoke or spider I5 having equally spaced radially extending integral wings or arms I5a, each electrically connected to the secondary coils 9c of the adjacent transformer 9 midway their respective terminals 9d, M, as shown in Figs. 1b and 8. As will be understood, the yoke I5 and its wings 'are'formed of conducting material such as copper. The yoke I5 is split radially outwardly from its inner wall in line with and centrally of the wings I5a, as shown at I5 b, and formed with tangentially disposed through openings I50 to receive bolts I5d for clamping the split portions of the yoke I5 to the conductor shaft I2, to insurea good electrical connection with the latter. The inner end of the tubular member l4 has a .pressed fit with the inner walls of the recess l2a to secure it therein, but as the yoke I5 surrounds the recess IZa, it will be observed that the clamping of the yoke to the conductor I5x," the inner end of each bolt being threaded into the adjacent winding 9c as shown in Figs. 1 and 1b.

-The electrical connections for supplying A. C. to the primary coils 9b of each transformer 9 comprise the-following: I6 indicates a lead exexternally reduced to form a seat (1' for the electrode 6a. The cap I Id is secured to the outer end of the shaft I2 by a plurality of cap screws Me which act through the cap and electrode 6a and insulation 60: to secure the electrode 6 in its seat Na and also tosecure the annular member tending from the primary coils of the adjacent transformer 9 to a terminal I604, which is electrically connected to a collector ring, the ring in turn being engaged by suitable brushes I'I supported byand connected to the inner end of a conductor 'I'Ia. The conductor I'Ia is mounted in and suitably insulated from the adjacent hanger 5a, the outer end of the conductor being connected to a lead b as shown in Fig. 1. These connections are similar to like parts shown in my aforesaid Letters Patent No. 2,395,059, for which reason they are not illustrated in detail.

As already set forth, the conductor I2 is connected through the yoke I5 and the wings I5a to the secondary coils, of the respective transformers 9, midway the terminals 9d, 9d, of these coils and said terminals of the secondary coils of each transformer in turn are in electrical contact with the conductor members I 8, I8a, respectively, on the inner side of the adjacent rectifier I 6, the terminals 901, 9d, and the conductors being secured together by suitable bolts I9, whereas the spaced conductor members 20, 20a, (related to the conductors I8, I8a, respectively) on the outer side of the adjacent rectifier ID are common to and in electrical contact with one of the arms II b of the conductor II (see Fig. 5a), the conductor members 29, 20a, and the adjacent arm II'b being secured together by suitable bolts 2I.

In this arrangement it-will be observedthat alternate alternations of the stepped downA. C.'flow gamma through the conductor 20 to the conductor I8 and that the other alternate alternations flow through the conductor 20a to the conductor I8a (see Fig. 5a), so that the resulting current flows in the same direction from the conductors 20, 20a, to the adjacent rectifier. As the impulses in each phase supplied by the transformers 9 are in successive, overlapping synchronous order, the resulting D. C. is substantially uniform to insure continuous welding devoid of stitching effects.

The spider I5 with its three radially extending arms l5a comprises a radial flange member for supporting the three transformers 9. The sleeve Ila with the three radial arms IIb constitutes a second radial flange member for supporting the six rectifier units II] which are connected to the three transformers. The first flange member also constitutes a common terminal to Which'the mid-points of all the secondary windings are connected, and the second flange member constitutes a common terminal for all six rectifier units.

I have shown in Figs. 1 to 8, inclusive, an electronic type of rectifier, whereas Figs. 9 to 12, inclusive, illustrate a dry plate type of rectifier and Figs. 13 and 14. illustrate an electrolytic type ofrectifler.

Referring to Figs. 1 to 8, inclusive, each rectifier I consists of the following: the conductor members I8, 18a, conductor members 20, 20a, and electronic elements, indicated as an entirety at 22, between each conductor member I8, I8a, and the adjacent conductor member 20, 29a, respectively, suitably spaced by insulation material. As shown in Figs. and 5a, thespacing between the conductor members I8, I8a, and the conductor members 20, 28a, respectively, are closed on all sides by suitable insulation material 24. The insulation material 24 is secured to the side walls of, the conductor members I8, I8a and 20, a,

by screws 24a and also sealed with respect to these walls by cement or other suitable material to make the spacing air and gas tight. The inner wall of the material 24 is provided with ribs 241) which fit complementary recesses in the outer sides of the conductors members I8, I8a, 20, 20a, to hold these members in rigid relation with the electronic elements supported between them. The inner wall of the insulation material between the ribs 24b is recessed to provide a conduit 25 connected with spacing between the conductor members and at one side each conduit is provided with a valve controlled outlet 25a, which permits the conduit and spacing to be evacuated and then charged with a suitable gas, such as argon, neon, nitrogen or other suitable gas. The electronic elements 22 between each conductor member I8, I8a, and one of the conductor members 20, 20a, comprise a cathode and an anode spaced therefrom. Each cathode consists of a layer of nickel or tungsten 22a in face-to-face relation with the adjacent conductor member I8 or I8a which layer is coated with thorium, cesium oxide, strontium oxide or selenium oxide 22a, whereas each anode consists of a layer of nickel or tungsten 22b in face-to-face relation with the adjacent conductor 20 or 20a (see Fig. 6). cathode 22a and the adjacent anode 221) I provide a sheet of suitable insulation material 26, formed with a plurality of openings 26a to permit the electrons emitted by the cathode 22a to migrate to the anode. The means for heating the cathode 22a in each conductor member I8, I8a, consist in forming therein an elongated opening 21 preferably of inverted U-shape, in which is Between each plied from a suitable source (not shown)- coils 28.

From the foregoing description it will be ob.--

served that the electrons emitted by the cathodes related to conductor members I8, I8a, respece tively, flow to the anodes related to adjacent conductor members 20, 20a, respectively, to pro-- vide a path for the current, as later set forth. The current flows as follows:

Starting fromthe electrode 6, with referenc to theimpulse of one. of the transformers, the* current will flow through the annular conductor member Ila, an arm IIb, and. at the moment when the terminal 911 of the transformer second, ary windings is or may be negative in polarity, the current will enter the adjacent rectifier through conductor member 20, across the. 818C! tronic elements 22 related thereto, tothe conductor member I8, then through the adjacent: terminal 9d and through one-half of the second ary windings 9b connected to said terminaLto a wing I5a, the yoke I5, and the conductor shaft I2 to the electrode 6a, thence, through the pipe being welded to the electrode 6, thus completing the circuit. However, at the moment when. the other terminal 9d of the secondary windings of the adjacent transformer is negative in polarity the current from the conductor arm IIb will enter the adjacent rectifier through the con.- ductor member 20a, across the electronic elements 22 related thereto, to the conductor member I8a, then through the terminal 9d and the other half of the secondary windings connected to the latter, to the same wing I5a, the yoke I5 and the conductor shaft I2 to the electrode 6a, thence through the pipe to the electrode 6.

It will be obvious that the circuit above set forth with respect to one transformer will be identical with respect to each of the other transformers, except that each will occur at a differ-- ent time period and the current will flow through one of the other arms IIb and the wing I5a related thereto. It will thus be seen that the successive impulses flow in one direction in the circuits as described, thereby producing a direct current. It will be noted that by reversing the electronic elements between the conductor members I8, 20 and I8a, 20a, the flow of the electrons and current would be in the opposite directions, respectively.

29 indicates as an entirety means for cooling the electrodes 6, 6a, and conductors II, I2. The

cooling means comprise the following: 30 indicates a supply pipe for a coolant under pressure,

such as water, extending into a joint 3|, one

member of which is suitably fixed to the outer end of the tubular member I4 and is provided with a fitting 3m to Which the supply pipe 30 and a discharge pipe 30a are connected. The supply pipe 38 is rotatably related to the outer end of a pipe 32 mounted in the tubular member I4 and threaded at its inner endinto the outer end of a conduit 33 extending axially through the conductor shaft I2. The outer end of the conduit 33 is connected to a chamber 33a formed in the cap II d, the chamber in turn being connectedto recesses 34; The recesses 34 register with the outer ends of grooves 35 formed in and extending longitudinally of the inner wall of the annular member Ma and uniformly spaced therearound (see Fig. 4). The inner ends of the grooves 35 are connected to a circumferential recess 38 formed in the inner wall of the annular member Ha, which recess is connected to anoutlet duct 36a. The outlet duct 36a. is connected to one end of a flexible hose 37, the opposite end of which is connected to an inlet 38 leading through the conductor shaft l2 and tubular member 14 into the space or chamber in the latter surrounding the pipe 32, this chamber forming afiow channel for the coolant to the discharge pipe 30a.

38.1: indicates as an entirety means for cooling the secondary windings 9c of each transformer 9. The cooling means 3802 consists of manifolds 38d mounted on the opposite sides of the secondary coils 9c and pipes 381), one for each coil, leading through the latter from end to end from one manifold 38a to the other manifold 38a. The lower end of one manifold 38a serves as the inlet for the coolant and the lower end of the othermanifold 38a serves as the outlet for the coolant. The inlets and outlets for the manifolds may be suitably connected with the hose 3'! to provide flow of the coolant to and from themanifolds 38a for each transformer from the. outlet 36a through the transformers to the inlet 38.

.Referring to Figs. 9, 10, 11 and 12, 39 indicates the conductorlformed of copper) which is connected at its outer end to the electrode 611 in the manner already set forth, its inner end being connected to the secondary coils so of the transformers 9 as heretofore described. 40 indicates as an entirety a conductor (formed of copper) consisting of an annular member 48a and a frame 401) with which the conductor members (later referred to) and forming parts of the rectifiers, each indicated as an entirety at 9x, have electrical contact. The rectifiers 9a: consist of sets of elements 32,111, 2. 4! indicates the conductor members which have electrical contact with and are rigidly secured to the terminals 9d, 9d, of the secondary coils 9c of the transformers 9. Each conductor member 45 consists of a bar 45a, preferably of arcuate shape and concentrically related to the conductors 39 and 40 and provided at its opposite ends with pads 4l'b one of which is secured to one secondary coil terminal 901 of one transformer 9 and the other of which is connected to the secondary coil terminal 9d of another transformer 9, whereby the transformer secondary coils are connected in delta. Each conductor member 4| supports a plurality of outwardly extending rods he, formed of copper or suitable conducting material such as bronze, disposed in parallel relation. The frame 4% consists of radial arms 400 connected at their outer ends by an annular wall 49d. As shown, the annular member 40a, arms 40c and wall 4012 are preferably integral. The inner end of the annular member 40a and annular wall 45111 are formed with through openings 42, 42a, respectively, uniformly spaced therearound and support the outer ends of rods 43, 43a, respectively, formed of copper or bronze and disposed parallel to each other and the rods Me and in overlapping relation to the latter. The rods 4lc mounted on each conductor member 4| and the adjacent rods 43 on the member 40a, and rods 43a on the wall 40d. co-operate to support between them the sets of current rec tifying elements as, y, 2.

Each set of rectifying elements consists of spaced plates 44 preferably formed of copper, and formed with openings 440. through which the adjacent rods 4lc extend (see Fig. 12). Washers 44b between the plates on each rod Me and formed of copper or bronze, serve as spacers therebetween, the plates and washers being secured rigidly together and to the adjacent conductor member 4|, to effect electrical contact one with another, by nuts 45 engaging washers 45a on the outer ends of the rods M0. The opposite faces of each plate 44 throughout their areas outwardly of the washers 44b, 45a, are coated with cupric oxide 449:. To provide for this arrangement, the plates 44, in manufacture thereof are coated with cupric oxide and thereafter the oxide is removed from their opposite faces around the openings 44a in the plates, the areas around each opening exceeding that of the washers 44b, 45a (as shown at 451)) to insure electrical contact of the rods Mo and washers 44b with the copper forming the plates. The marginal portions of each plate 44 are mounted between pairs of resilient annular members 46 formed of conductor material and have electrical contact with the cupric oxide (see Fig. 11). The members 46, outwardly of the plates 44 are formed with alined openings through which the rods 43, 43a extend. The contacting members 46 of each pair and the pairs of contacting members are spaced from each other by copper or bronze washers 43a mounted onthe rods 43, 43a, and these members and washers are clamped in rigid electrical contact by nuts 41 threaded on the opposite ends of each rod 43, 43a. It will be observed that the coatings of cupric oxide 44:13 on the plates 44 are engaged by the contacting members 46, whereby the rectified current flows from one to the other. Each of the members 46 before assembly as above set forth is slightly curved in cross section, so that when they are assembled and clamped in position in engagement with the coated surfaces of the plates 44, electrical contact is provided for. The coatings for the plates 44 may be formed of selenium or other well known materials capable of effecting rectification. For the purpose of providing an eflficient contact between the contact members 46 and the cupric oxide surfaces of the plates 44, these oxide surfaces may be coated with a metallic material by electro-plating or spraying molten metal thereon. V

The flow of the current takes place as follows: starting with the electrode 6, with respect to one terminal (for example, terminal 9d) of the secondary coils of one transformer at the moment when such terminal is or may be of negative polarity, the current flows through the annular conductor member 40a, the frame 4%, rods 43, 43a and washers 43a thereon of the set of rectifier plates 11, the contacting members 46, cupric oxide coatings 44x, the copper (mother copper) forming the plates 44, washers 44b and rods Me, the arcuate member 4!, the pad 4lb connected to terminal 3d, that half of the adjacent secondary coils connected to said terminal, the wing |5a connected to said coils, yoke l5 and the conductor 39 to the electrode 6a, and through the pipe A being welded to the electrode 6. However, at the moment the other terminal 9d of the secondary coils of said transformer is or may be of negative polarity, the current then starting with the electrode 6 flows through the annular conductor member 40a, the frame 401),

rods 43, 13a and washers 43a'the'reonof the'set 44b and rods llc, the arcuate member 4|, the

pad Alb connected to the terminal 9d, that half of the secondary coils connected to said terminal, the wing [5a connected to said coils, yoke l5, and the conductor 39 to the electrode 6a and through the pipe A to the electrode 6,.

4611 indicates a hood in surrounding relation to each rectifier 9a: and provided with an outlet 46b adapted to be connectedwith a suction fan (not shown) which serves to induce an air flow through the adjacent set of spaced rectifying plates 44a to maintain them cool. The hood 46a is supported on suitable brackets (not shown) provided on the frame 5.

460 indicates a plurality of'supporting devices, formed of insulating material, for each rectifier 93: disposed between it and the conductor 39.

Figs. 13 and 14 illustrate a rotatable welding apparatus similar to Fig. 1, except that each rectifier, indicated as an entirety at 92, is of the electrolytic type. Each rectifier 92 consists of a pair of containers 48, 48a, the walls of which are formed of insulating material, each containing a suitable electrolyte 49 (such as a solution of borax or sulphuric acid). The container 48 is provided with a pole 50 submerged in the electrolyte and electrically connected to one terminal of the secondary coils 9c of the adjacent transformer 9 and a pole 5| submerged in the electrolyte and electrically connected to one arm I lb of the conductor H. The container 48a is provided with a pole 50 submerged in the electrolyte 49 and electrically connected to the other terminal of the secondary coils of the adjacent transformer 92 and a pole 5| connected to the said arm [lb of the conductor l I. The poles 50 and 5| will be formed of suitable materials, dependent upon the kind of electrolyte employed, as set forth in my aforesaid Letters Patent.

The flow of the current in this form of construction takes place as set forth in connection with the construction shown in Figs. 1 to 8, inelusive.

52 indicates a motor mounted on the frame 5. The motor shaft is connected to one element of a one-way revolution clutch 53. The other element of the clutch 53 is provided with a sprocket 54 which is engaged by an endless chain 55, the latter in turn engaging a sprocket 56 fixed to the sleeve l3. whereby the assembly may be rotated when it is desired to refinish the peripheries of the electrodes 6, 6a. By employing a one-way clutch, the motor 52 is not driven by the welding apparatus 5' during rotation thereof as welding operations take place.

From the foregoing description it will be observed that, in providing a unitary apparatus wherein the A. C. is supplied thereto, stepped down to a low voltage and rectified into a unidirectional D. 0., not only are all brushes and sliding or moving contacts eliminated, but that by connecting one welding electrode to the secondary coils of the transformers midway their respective terminals and connecting the other welding electrode through a uni-directional rectifier having conductors electrically connected to these terminals, respectively, whereby corresponding alternations of the A. C. flow to one terminal and therethrough and through the adjacent half of the secondary coils, and the other corresponding alternations of the A. C. flow through the other terminal and'the'rethrou'gh and through the adjacent half of the secondary coils,

substantial simplification results, in that the number of" parts, cost of manufacture and'upkeep are materially reduced and assembly is facilitated; also, that by reason of this simplified construction it follows that current losses are reduced to a minimum. To those skilled in the art to which my invention relates many changes'in construction and widely differing embodiments and applications of the invention will be apparent without departing from the spirit and scope thereof. My disclosures and the descriptionherein are purely for illustrative purposes and are not intendedto be in any sense limiting.

What I claim is: k

1. In an electrical, welding machine of the type in which an electrically conductive shaft "is mounted for'rotation in journals and two welding electrodes are mounted on said shaft and are rotatable therewith, one electrode being electrically connected to the shaft and the other'insulated therefrom, the combination of transformer means including three primary windings and three secondary windings symmetrically arranged about said shaft and rotatable therewith, a radial flange carried by said shaft and having electrical connection therewith, means supporting said transformer means upon said flange and electrically connecting said flange with the mid points of said secondary windings, six rectifying elements mounted symmetrically about said shaft and being rotatable therewith, means electrically connecting said insulated electrode to six terminals of similar polarity of said rectifying elements, and separate electrical connections from the remaining terminals of said rectifying elements to the terminals of said secondary windings.

2. In an electrical welding machine, an electrically conductive shaft mounted for rotation in journals, an electrically conductive sleeve surrounding said shaft adjacent one end thereof and rotatable therewith but electricaly insulated therefrom, said sleeve having three radially extending arms formed integrally therewith, a spider having three radially extending arms mounted on said shaft in spaced relation to said sleeve, said spider being electrically connected to said shaft and rotatable therewith, three singlephase transformers having primary and secondary windings, said secondary windings being heavy bars of conductive material formed into single turn coils, the mid-points of said coils of each transformer being mechanically and electrically connected to one radial arm of said spider, and three pairs of rectifying units, two terminals of like polarity of each of said pairs of rectifying units being electrically and mechanically connected to one of the radial arms of said sleeve and each remaining terminal of said rectifying units being electrically and mechanically connected to a terminal of said secondary windings, said spider and said sleeve serving as supports for said transformers and said rectifying units through said mechanical connections.

3. In an electrical welding machine of the type in which an electrically conductive shaft is mounted for rotation in journals and two welding electrodes are mounted on said shaft and are rotatable therewith, one electrode being electrically connected to the shaft and the other insulated therefrom, the combination of a transformer having a primary and a secondary winding, an

electrically conductive member mounting said transformer on said shaft for rotation therewith, means including said conductive mounting member for electrically connecting said shaft to the mid point of said secondary winding, a pair of rectifying elements mounted on said shaft and being rotatable therewith, means providing separate electrical connections from the two terminals of said secondary winding to two terminals of similar polarity of said rectifying elements, and means electrically connecting the two remaining terminals of said rectifying elements to said insulated electrode.

4. In an electrical welding machine, an electrically conductive shaft mounted for rotation in journals and having a radial flange thereon, an electrically conductive sleeve surrounding said shaft and having a radial flange thereon arranged in spaced relation with the flange on said shaft, said sleeve being electrically insulated from said shaft, three single-phase transformers having primary and secondary windings, said transformers being symmetrically spaced about said shaft within the space between said flanges, and the mid points of the secondary windings of said transformers being electrically connected to the radial flange on said shaft, six rectifier units arranged in pairs and supported on the radial flange of said sleeve, one pair of rectifiers being mounted in line with each transformer, connections from the terminals of one polarity of said rectifier units to the radial flange of Said sleeve, and connections from the remaining terminals of said rectifier units to the respective terminals of said secondary windings.

HOWARD I. MORRIS.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS 

